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- ShurGreen to Add Solid Fuel Combustion System
ShurGreen is installing an industrial solid fuel combustion burner that yields low-cost, environmentally-sound, renewable, carbon-neutral fuels. The ONIX Corporation manufactures industrial solid fuel combustion burners rated to a maximum of 120 million Btu/hr. These solid fuel systems can operate on multiple alternative fuel materials, yielding fuel costs of below $1.00/MM Btu. Including (but not limited to) • corn/corn cobs • dried peat moss • dried wood chips • horse manure • paper They reduce the threat of transmissible diseases, including highly pathogenic avian influenza (bird flu), swine flu, and other biosecurity issues. The ONIX Corporation offers a full line of industrial solid fuel combustion burners rated to a maximum of 120 million Btu/hr. These cyclonic burners offer a renewable energy alternative with clean emissions that rival natural gas burner emissions. The staggering response time of these burners can control many fragile industrial operations, such as dryers, boilers, rotary kilns, and industrial air heaters. The combustion of solid fuel yields way to a world of low-cost, environmentally-sound, renewable carbon-neutral fuels. Existing fossil fuel burners can be retrofitted to enable industries to burn gas, liquid, or solid fuels. About the ONIX Corporation The ONIX Corporation is a world-leading manufacturer of rotary drum dryers, alternative fuel systems, and green energy solutions.
- ShurGreen To Add Biosecurity Truck Fleet Washing System
ShurGreen is installing a fleet truck washing biosecurity system that will thoroughly clean the undercarriage, wheels, chassis, tractor, and trailer of the vehicles and then thoroughly apply a sanitizer to the sides and undercarriage of the vehicle. Viruses such as HPAI and swine fever have the ability to devastate the industry, regardless of whether or not a facility is directly impacted by positive cases. In a report from the USDA, it was shown that “disease events can impact related industries even if the disease has no direct effect.” This places a soaring demand on implementing superior protection measures. We depend on transportation vehicles and need them to be thoroughly cleaned and disinfected against what could be an extremely expensive loss. Transportation fleets that don’t follow a stringent cleaning process could play a direct role in furthering outbreaks, leading to trade restrictions and loss of income across all facilities. Proper biosecurity systems in place help prevent the spread of disease and shorten the length of time disease is spread. About Hydro-Chem Systems At Hydro-Chem Systems, we help private fleet owners, municipalities, schools, farms, manufacturers, and mobile washers across North America clean their vehicles at the lowest cost per wash. We work hard to keep our clients’ maintenance minimal and their cost-per-wash low by manufacturing high-quality, extremely effective fleet & industrial cleaning detergents and equipment.
- ShurGreen Adds a Baker-Rullman Triple-pass Rotary Drum Dryer
Triple-Pass Technology Baker-Rullman Triple-Pass Technology remains the superior dehydration system by optimizing operating costs, efficiency, and end-product consistency. STEP 1 Wet material enters the inner cylinder, propelled through the system via a hot gas air stream. The material is continuously lifted by the cylinder flights and showered through the concurrent stream of hot gases. The three full-length interlocked concentric cylinders rotate together designed for the highest velocity in the inner pass. As lighter particles quickly lose 60% of their moisture and move out of the cylinder, heavier, denser particles are retained until they lose 60% of their moisture. STEP 2 Particles graduate to the next cylinder only when they have shed enough of their moisture to be carried out. Progressively larger diameters of the cylinders cause the velocity to decrease with each subsequent pass. In this section, the partially evaporated particles are handled more gently, again only graduating to the next pass when they have shed the proper amount of moisture. STEP3 Because of the earlier retention time in the first two passes, the material is relatively uniform by the time it makes it into the gentle third pass. This means the product is guarded against over-drying or under-drying and ensures the optimum use of heat while producing a consistently high-quality end product. Equipment Advantages Baker-Rullman’s energy-efficient, high-performance rotary dryers have developed a global reputation in ultimate reliability. Here are some key factors that have contributed to this unequaled record of dependable equipment Full-Length Cylinders - All three cylinders in the Baker-Rullman triple-pass dryer system are full-length, giving the customer the maximum effective length and residence time in the smallest possible package. Drive Components - The drum dryer drive arrangement uses engineering class bushed-roller chain and sprockets, specifically designed for this type of drive application. Trunnion Rollers - Our trunnion rollers are made from Class 50 cast iron with a minimum roller face hardness of 270 BHN. The inboard tapered roller bearings, which have a ‘B-1-’ life of 15 years, allow the roller to rotate around our stationary roller shaft supported by our hold-down pillow blocks. Baker-Rullman has proven this to be more reliable than the smaller diameter roller with an integral cast shaft system offered by our competition. Drum Tires - Baker-Rullman drum tires are designed and manufactured significantly different from those used by other vendors. Each tire is hot forged from a single billet of AISI 1025 teel, then finish machined. There is no weld seam, and the steel grain structure is oriented for greater wear resistance and strength. It is forged into a “T” cross-section instead of the usual rectangular bar cross-section other vendors generally supply using rolled and welded bar stock. Product Advantages Baker-Rullman’s triple-pass dryer design remains the most trusted dehydration technology for optimizing operating costs, efficiency, and product consistency. High BTU efficiency - Better heat utilization created by longer residence times, robust temperature control, and drum insulation allow the Baker-Rullman triple-pass rotary drum dryer to achieve efficiencies better than 1,500 BTUs per pound of water evaporated. Consistent evaporation - Baker-Rullman’s triple-pass dryer design protects your product from under or over-drying. Heavier, wetter product moves slower than fine particles, giving uniform drying to all particles. That’s why our rotary dryers have long been known for protecting the protein value of food by-products and the integrity of all types of material. Reduced Volatile Organic Compounds (V.O.C.) emissions - V.O.C. emissions can cause pollution problems and restrict your production rates. Heat utilization in a Baker-Rullman system is superior to that of the other rotary drum dryers by virtue of the triple-pass rotary dryer design, eliminating unnecessary V.O.C. emissions. A properly sized and tuned system suited to your input volume is the key to planning an efficient system, and Baker-Rullman engineers are dedicated to accomplishing these goals with each and every installation
- ShurGreen Contributes to Danone's North America Goal to Achieve Zero Waste to Landfill By 2025
"When our plant achieved Zero Waste to Landfill in 2020, the full force of our facility and local community came together to support a culture of waste reduction and redistribution," said Elizabeth Masteller, Environment Health & Safety Manager at Danone North America's Minster, Ohio plant, which produces popular yogurt brands including Activia®, Danimals®, and Oikos®. "In 2021 alone, we sent more than 2,500 tons of waste to ShurGreen to be transformed into renewable energy, crop nutrition, and animal feed, while repurposing product packaging. This is an eye-opening amount of waste diverted from landfills, and a further step in our company's One Planet. One Health frame of action." > READ FULL STORY
- ShurGreen installs the flagship T42 de-packaging system
ShurGreen offers certified product destruction that protects customer’s brands while limiting liability in the marketplace. This includes any non-hazardous or organic liquids, solids, and packaging. Part of ShurGreen’s process includes the separation and destruction of not only the organic products but also the packaging. ShurGreen has partnered with Scott Equipment Company and their flagship Model T42 Turbo Separator. Primary benefits include 12-20 ton per hour mixed waste 20-30 ton per hour mixed waste cans/bottles 99% clean organics 99% clean packaging About the T42 Turbo Separator T42 is the flagship of de-packaging systems for pre-consumer food waste streams. It has the ability to process from 10-30 ton per hour depending on the products. The horizontal shaft has 56 flat paddles that work together to split, separate, and convey. The organics are collected and either conveyed or pumped to their holding location. The inorganics are also collected and conveyed to a roll off container or compactor. The system can process and separate Cased products you hold in two hands/up to 5-gallon pails Pallets of wet or dry cased goods Large plastic of kraft paper bags of pet food, salt, bakery All forms of packaging (except glass…smashes it to smithereens) Why choose a T42? For those sites that are processing mostly pre-consumer food waste and some restaurant and grocery waste. The 42” [1067mm] processing diameter allows you to process large, 55 gallons [208L] plastic bags; double-walled boxes; and more Systems come standard with 75 HP TEFC motor 3ph Stand; front/rear work platforms Spare parts kit- paddles/screens About Scotts Equipment Scott Equipment Company has been manufacturing industrial process equipment for over 50 years. Nestled in the rolling hills of Minnesota just south of Minneapolis and St. Paul, Scott Equipment has shipped more than 10,000 pieces of capital equipment to over 65 countries around the world. Some Fortune 50 industrial companies depend on our systems to perform 24-7-365 in critical parts of their operations. About Thor The THOR is Scott Equipment Company’s top-of-the-line pre-processing, de-packaging, and separation system for source-separated organics. Built from 1" [25mm] thick 316 stainless steel shell and system weight over 45,000LBS-nothing compares...nothing. About Thor Intended market segments and uses Institutional (schools and hospitals) – mixed cafeteria and kitchen organics Commercial (grocery, restaurants – back of store, spoilage, all packaging types, cased – residential organics collection Industrial (food manufacturing/distributor) – 5-gallon pails, large cased goods, large canned foods Benefits include 12-20 ton per hour mixed waste 20-30 ton per hour mixed waste cans/bottles 99% clean organics 99% clean packaging LEARN MORE - https://www.turborecycling.com/
- ShurGreen partners with the Susa to customize & install a Wash Open Top Bin Cleaning System
A critical part of ShurGreen’s holistic recycling process is the on-site totes program. These durable totes allow segmentation of product in a leak-resistant, stable, and 100% washable containers that helps to ensure pathogen reduction and uniform application of antimicrobials through a fully-automated cleansing process. This entire circular process is applied prior to every delivery. Primary Benefits Include Totes are coded and dedicated to your facility Can be used for dry and wet ingredients All are ISMA labeled to ensure compliance All are regularly sanitized and returned back to the process About Dunnage Wash Systems Dunnage Wash Systems, Inc. was established in 1989 with a vision from a major automotive company. The automotive manufacturers were directing all tier suppliers to incorporate returnable packaging in their operations that would require cleaning after each use. With this vision in mind, Dunnage Wash Systems, Inc. built the first low-cost returnable container cleaning system in the industry. Their product line expanded into a variety of industrial applications including bin, pallet, and container washers. READ MORE about Dunnage